China 5 Axis CNC Machining Manufacturer
Product Details
Product Name: China 5 Axis CNC Machining Manufacturer
Material: Aluminum
Surface Finish: Anodizing, surface treament as customers' requirement
Dimension: Customized
Process: 5 Axis CNC Machining
MOQ: 1 PCS
Samples: Supply
Standard: GB, DIN, ASTM, JIS, BS
Place of Origin: Dongguan, China (Mainland)
Delivery Time: The fastest 5-10days for sample and small volume, according to the volume to determine the delivery time
Delivery Terms: DHL, FEDEX, UPS, TNT, etc.
Customized Service: Customize the non-standard products professionally with various metal materials
Origin: Dongguan, China
CNC Machining Part Capabilities
| Available Materials |
| Carbon Steel |
Stainless Steel |
Alloy Steel |
Tool Steel |
Titanium Alloy |
| Plastic |
Aluminum |
Copper |
Brass |
Bronze |
| Heat Treatment |
| Hardening |
Nitriding |
Carburizing |
Laser Quenching |
QPQ |
| Surface Finish |
| Zinc Plating |
Chrome Plating |
Chrome Plating |
Passivation |
Tin Plating |
| Silver Plating |
Gold Plating |
Anodizing |
Hard Anodizing |
PTFE Impregnated Hard Anodizing |
| Painting |
Powder Coating |
PTFE Coating |
Brushing |
Polishing |
Advantages of 5-Axis CNC Machining
The ability to move the cutting tool and workpiece up to 5 faces at the same time offers several advantages to many industries. It allows the cost-effective and efficient fabrication of complex parts. Here are the main benefits of this manufacturing process:
Simple Setup Operations
A 5-axis CNC machine allows the machining of five surfaces simultaneously. For conventional 3-axis machining, you may need several setups to work on parts with several faces. But the 5-axis technology completes the machining of contoured parts and other parts with many faces in a single structure. This allows you to manufacture components with complex geometries with fewer setups.
Machine Complex Shapes (GD&T Call-outs)
The additional rotation in this machining process helps you achieve more complex designs and geometries. The machine allows the seamless machining of arcs and angles that were only previously possible through multiple special fixtures. The 5-axis milling process can rotate parts in a single operation to achieve desired geometries, eliminating the need for complex fixtures.
In addition, the technique pairs excellently with GD&T call-outs to produce datum features in one operation. 5-axis milling is also suited to CNC machining applications requiring surface profile tolerances on complex contoured surfaces.
High Precision and Repeatability
The extra setups involved with manual machining compared to CNC machining cause machinists to lose precise alignments during fabrication. However, minimal setups involved in 5-axis CNC milling reduce the possibilities for errors and improve the accuracy required to achieve superior quality.
The different types of 5-axis machines available today eliminate the need to re-position workpieces at different angles during machining. Thus, you can be sure of improved machining tolerances. Moreover, some machine configurations allow the use of shorter cutting tools. This increases the lifespan of the tools and ensures repeatability.
High Cutting Speed
5-axis machining ensures that cutting tools are tangential to the cutting surfaces. This arrangement allows the removal of more materials each time the tool rotates. Therefore, it lowers the cycle times and overall machining costs.
Smooth Surface Finish
The additional axes in this technique ensure proper orientation of workpieces, bringing them closer to the cutting tool. As a result, you can use shorter cutting tools to create desired shapes. These shorter tools can cut at very high speeds with little to no vibration.
Lesser vibration further lowers the chances of getting “chatter” marks on the finished product. The vertical machining process also improves spindle utilization for machining angled surfaces. This way, you can achieve better surface finishes with this technique and reduce costs and time associated with post-processing.
Save Cycle Time and Money
5-axis machined parts are often completed in a single operation because of the high-speed advantage of the process. The single setup involved helps save time and money. Moreover, employing shorter cutting tools with longer lifespans eliminates the need for constant tool replacement, saving money and time.
In addition, the 5-axis milling process can be automated, reducing human operations and labor requirements. This reduces labor costs involved with the process. Therefore, 5-axis CNC machining is a cost-effective solution that accelerates your products to market.
CNC Machining Product Process
FAQ
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
Q: How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in a short time at a competitive price, and you can ship by your own agent at your convenience.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot-dip galvanized, sandblasted, etc.
Q: Is a small quantity available?
A: Yes, a small quantity for a trial order is available.
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